Ss-cycle Crankcase for Harley-Davidson Twin Cam 88 Engines Manuel d'utilisateur télécharger pdf

Instruction 51-1255

11-29-11

y S&S Cycle, Inc.

rinted in the U.S.A.

Installation Instructions: S&S

Crankcase for

Harley-Davidson

Twin Cam 88

Engines

For all S&S Stock Bore, 4" Bore, and 4

8" Bore Twin Cam 88

engine cases

with 1999-2006 and 1984-1999 engine mounts.

S&S

Cycle, Inc.

4025 County Highway G PO Box 215

iola, Wisconsin 54664

Phone: 608-627-1497 • Fax: 608-627-1488

Technical Service Phone: 608-627-TECH (8324)

Technical Service Email: [email protected]

Website: www.sscycle.com

SAFE INSTALLATION AND OPERATION RULES:

Before installing your new S&S part it is your responsibility to read and

follow the installation and maintenance procedures in these

instructions and follow the basic rules below for your personal safety.

 Gasoline is extremely flammable and explosive under certain

conditions and toxic when inhaled. Do not smoke. Perform installation

in a well ventilated area away from open flames or sparks.

 If motorcycle has been running, wait until engine and exhaust pipes

have cooled down to avoid getting burned before performing any

installation steps.

 Before performing any installation steps disconnect battery to

eliminate potential sparks and inadvertent engagement of starter while

working on electrical components.

 Read instructions thoroughly and carefully so all procedures are

completely understood before performing any installation steps.

Contact S&S with any questions you may have if any steps are unclear

or any abnormalities occur during installation or operation of

motorcycle with a S&S part on it.

 Consult an appropriate service manual for your motorcycle for correct

disassembly and reassembly procedures for any parts that need to be

removed to facilitate installation.

 Use good judgment when performing installation and operating

motorcycle. Good judgment begins with a clear head. Don't let

alcohol, drugs or fatigue impair your judgment. Start installation when

you are fresh.

 Be sure all federal, state and local laws are obeyed with the

installation.

 For optimum performance and safety and to minimize potential

damage to carb or other components, use all mounting hardware that

is provided and follow all installation instructions.

 Motorcycle exhaust fumes are toxic and poisonous and must not

be inhaled. Run motorcycle in a well ventilated area where fumes

can dissipate.

DISCLAIMER:

S&S parts are designed for high performance, closed course, racing

applications and are intended for the very experienced rider only. The

installation of S&S parts may void or adversely effect your factory

warranty. In addition such installation and use may violate certain

federal, state, and local laws, rules and ordinances as well as other laws

when used on motor vehicles used on public highways, especially in

states where pollution laws may apply. Always check federal, state, and

local laws before modifying your motorcycle. It is the sole and exclusive

responsibility of the user to determine the suitability of the product for

his or her use, and the user shall assume all legal, personal injury risk and

liability and all other obligations, duties, and risks associated therewith.

The words Harley

, Harley-Davidson

, H-D

, Sportster

, Evolution

, and

all H-D part numbers and model designations are used in reference only.

S&S Cycle is not associated with Harley-Davidson, Inc.

IMPORTANT NOTICE:

Statements in this instruction sheet preceded by the following words

are of special significance.

WARNING

Means there is the possibility of injury to yourself or others.

CAUTION

Means there is the possibility of damage to the part or motorcycle.

NOTE

Other information of particular importance has been placed in italic type.

S&S recommends you take special notice of these items.

WARRANTY:

All S&S parts are guaranteed to the original purchaser to be free of

manufacturing defects in materials and workmanship for a period of

twelve (12) months from the date of purchase. Merchandise that fails

to conform to these conditions will be repaired or replaced at S&S’s

option if the parts are returned to us by the purchaser within the 12

month warranty period or within 10 days thereafter.

In the event warranty service is required, the original purchaser must

call or write S&S immediately with the problem. Some problems can be

rectified by a telephone call and need no further course of action.

A part that is suspect of being defective must not be replaced by a

Dealer without prior authorization from S&S. If it is deemed necessary

for S&S to make an evaluation to determine whether the part was

defective, a return authorization number must be obtained from S&S.

The parts must be packaged properly so as to not cause further damage

and be returned prepaid to S&S with a copy of the original invoice of

purchase and a detailed letter outlining the nature of the problem, how

the part was used and the circumstances at the time of failure. If after

an evaluation has been made by S&S and the part was found to be

defective, repair, replacement or refund will be granted.

ADDITIONAL WARRANTY PROVISIONS:

(1) S&S shall have no obligation in the event an S&S part is modified by

any other person or organization.

(2) S&S shall have no obligation if an S&S part becomes defective in

whole or in part as a result of improper installation, improper

maintenance, improper use, abnormal operation, or any other misuse

or mistreatment of the S&S part.

(3) S&S shall not be liable for any consequential or incidental damages

resulting from the failure of an S&S part, the breach of any warranties,

the failure to deliver, delay in delivery, delivery in non-conforming

condition, or for any other breach of contract or duty between S&S and

a customer.

(4) S&S parts are designed exclusively for use in Harley-Davidson

and

other American v-twin motorcycles. S&S shall have no warranty or

liability obligation if an S&S part is used in any other application.

1 2 3 4 5 6 ... 11 12

Résumé du contenu

Page 1 - Cycle, Inc

Page 2 - *Non-counter balanced only

101- Plate ...50-04402- Seal ...

Page 3 - 8” Bore (S

6- Crankcase Cylinder Studs S&S®crankcases for Harley-Davidson®Twin Cam 88®enginesare shipped with cylinder studs installed Before asse

Page 4

12Replacement Parts for S&S®Crankcases for Harley-Davidson®Twin Cam 88®EnginesAll reference to H-D®part numbers is for identification purposes onl

Page 5

2*Non-counter balanced only.Breather FittingOil Pressure Switch, H-D®26561-99Crankcase Breather & Oil Pressure Switch LocationOil Return FittingOi

Page 6

Please read these instructions thoroughly before starting work.Proceed with the installation only after they are completelyunderstood. These

Page 7

PREPARATION AND INSTALLATION1- Inspectiona- Inspect crankcases to confirm that they are correct styleand machined for correct bore size. Refer to tag

Page 8

5Restricted oil flow may result in extensive engine damage notcovered under warranty.4- Piston Jet Installationa- Apply a thin film of clean engine o

Page 9

66- Remove cover plate that was shipped oncrankcase from the bottom surface of the rearmotor mount. The oil line block will be installed

Page 10

7Picture 71- Block, oil line ...31-04302- BHSHCS, 5⁄16-18 x 13⁄4...

Page 11

b- For 1999-’05 Harley-Davidson®Dyna®modelsOil Line installation is crucial to engine life. If you are not surethat you can properly perform this oper

Page 12

9- Remove the oil line retention plate, plugs and sealsfrom the top of the engine crankcase. Remove sealsfrom the plugs. Discard the plugs.10- To inst

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Ss-cycle Crankcase for Harley-Davidson Twin Cam 88 Engines Manuel d'utilisateur

Naviguer en ligne ou télécharger Manuel d'utilisateur pour Pour les motocyclettes Ss-cycle Crankcase for Harley-Davidson Twin Cam 88 Engines. S&S Cycle Crankcase for Harley-Davidson Twin Cam 88 Engines User Manual Manuel d'utilisatio

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