Ss-cycle Oil Pump for T-Series Engines & Harley-Davidso Manuel d'utilisateur

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1
S&S
®®
Cycle, Inc.
14025 Cty Hwy G PO Box 215
Viola, Wisconsin 54664
Phone: 608-627-1497 Fax: 608-627-1488
Technical Service Phone: 608-627-TECH (8324)
Technical Service Email: [email protected]
Website: www.sscycle.com
Installation Instructions: S&S Oil Pump for T-Series Engines
& Harley-Davidson
®
Twin Cam 88
®
Engines
SAFE INSTALLATION AND OPERATION RULES:
Before installing your new S&S part it is your responsibility to read and
follow the installation and maintenance procedures in these
instructions and follow the basic rules below for your personal safety.
Gasoline is extremely flammable and explosive under certain
conditions and toxic when breathed. Do not smoke. Perform
installation in a well ventilated area away from open flames or sparks.
If motorcycle has been running, wait until engine and exhaust pipes
have cooled down to avoid getting burned before performing any
installation steps.
Before performing any installation steps disconnect battery to
eliminate potential sparks and inadvertent engagement of starter while
working on electrical components.
Read instructions thoroughly and carefully so all procedures are
completely understood before performing any installation steps.
Contact S&S with any questions you may have if any steps are unclear
or any abnormalities occur during installation or operation of
motorcycle with a S&S part on it.
Consult an appropriate service manual for your motorcycle for correct
disassembly and reassembly procedures for any parts that need to be
removed to facilitate installation.
Use good judgment when performing installation and operating
motorcycle. Good judgment begins with a clear head. Don't let
alcohol, drugs or fatigue impair your judgment. Start installation when
you are fresh.
Be sure all federal, state and local laws are obeyed with the
installation.
For optimum performance and safety and to minimize potential
damage to carb or other components, use all mounting hardware that
is provided and follow all installation instructions.
Motorcycle exhaust fumes are toxic and poisonous and must not
be breathed. Run motorcycle in a well ventilated area where fumes
can dissipate.
DISCLAIMER:
S&S parts are designed for high performance, closed course, racing
applications and are intended for the very experienced rider only. The
installation of S&S parts may void or adversely effect your factory
warranty. In addition such installation and use may violate certain
federal, state, and local laws, rules and ordinances as well as other laws
when used on motor vehicles used on public highways, especially in
states where pollution laws may apply. Always check federal, state, and
local laws before modifying your motorcycle. It is the sole and exclusive
responsibility of the user to determine the suitability of the product for
his or her use, and the user shall assume all legal, personal injury risk and
liability and all other obligations, duties, and risks associated therewith.
The words Harley
®
, Harley-Davidson
®
, H-D
®
, Sportster
®
, Evolution
®
, and
all H-D part numbers and model designations are used in reference only.
S&S Cycle is not associated with Harley-Davidson, Inc.
IMPORTANT NOTICE:
Statements in this instruction sheet preceded by the following words
are of special significance.
WARNING
Means there is the possibility of injury to yourself or others.
CAUTION
Means there is the possibility of damage to the part or motorcycle.
NOTE
Other information of particular importance has been placed in italic type.
S&S recommends you take special notice of these items.
WARRANTY:
All S&S parts are guaranteed to the original purchaser to be free of
manufacturing defects in materials and workmanship for a period of
twelve (12) months from the date of purchase. Merchandise that fails
to conform to these conditions will be repaired or replaced at S&Ss
option if the parts are returned to us by the purchaser within the 12
month warranty period or within 10 days thereafter.
In the event warranty service is required, the original purchaser must
call or write S&S immediately with the problem. Some problems can be
rectified by a telephone call and need no further course of action.
A part that is suspect of being defective must not be replaced by a
Dealer without prior authorization from S&S. If it is deemed necessary
for S&S to make an evaluation to determine whether the part was
defective, a return authorization number must be obtained from S&S.
The parts must be packaged properly so as to not cause further damage
and be returned prepaid to S&S with a copy of the original invoice of
purchase and a detailed letter outlining the nature of the problem, how
the part was used and the circumstances at the time of failure. If after
an evaluation has been made by S&S and the part was found to be
defective, repair, replacement or refund will be granted.
ADDITIONAL WARRANTY PROVISIONS:
(1) S&S shall have no obligation in the event an S&S part is modified by
any other person or organization.
(2) S&S shall have no obligation if an S&S part becomes defective in
whole or in part as a result of improper installation, improper
maintenance, improper use, abnormal operation, or any other misuse
or mistreatment of the S&S part.
(3) S&S shall not be liable for any consequential or incidental damages
resulting from the failure of an S&S part, the breach of any
warranties,the failure to deliver, delay in delivery, delivery in non-
conforming condition, or for any other breach of contract or duty
between S&S and a customer.
(4) S&S parts are designed exclusively for use in Harley-Davidson and
other American v-twin motorcycles. S&S shall have no warranty or
liability obligation if an S&S part is used in any other application.
Instruction 51-1161
5-20-09
Copyright
©
2009
by S&S Cycle, Inc.
All rights reserved.
Printed in the U.S.A.
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Résumé du contenu

Page 1 - Cycle, Inc

1S&S®®Cycle, Inc.14025 Cty Hwy G PO Box 215Viola, Wisconsin 54664Phone: 608-627-1497 • Fax: 608-627-1488Technical Service Phone: 608-627-TEC

Page 2

Put a small amount of grease in the pressure relief hole to help hold the 3⁄8" ball and spring in place (photo 29). When you install thecover pla

Page 3 - Pistons*

Install both of the included O-rings in the back side of the cam case cover. Next, apply assembly lube to both camshaft ends. Slide the S&S®cam co

Page 4

CAM SWAP INSTRUCTIONS (Includes Pinion Gear Removal)Before you can swap the cams, you will need to remove the pushrods and lifters. Next, remove the c

Page 5

Use a wire-tie to immobilize the gears again and remove the rear cam retaining nut. Next position a conventional gear puller with1⁄4-20 threads (maxim

Page 6

1. Cover, Cam Chest...31-6506B2. Cover Plate...

Page 7

153631832111237358321410131091545253422242133201930424647234424431816163817776641S&S®Gear Drive Cams for S&S Oil PumpsCam* Cams with Gears &am

Page 8

16A complete S&S®Oil Pump Kit (31-6503) for S&S T-Series Engines & Harley-Davidson®Twin Cam 88®Engines. There are six S&S cam kits to

Page 9

Be sure that you disconnect the negative battery cable before doing any work on your motorcycle. This will prevent it fromaccidentally starting during

Page 10

Next, install an O-ring and mount the flywheel cavity return fitting on the S&S oil pump body using the included 8-32 x 5⁄8” socket headcap screws

Page 11

On either stock or S&S®cases, verify that locating dowels have not been pushed in all the way. If they have, you will need to thread anappropriate

Page 12

NOTE FOR early 1999 Harley-Davidson®OWNERS: If your case looks like this (photo 9) included in the kit is a plug for the oil pump body.You must instal

Page 13 - 2”) to remove the gear

Maintain pressure on the body to hold the spring in place and slide it into position. Once it is in place install a 10-24 x 1” socket headscrew in the

Page 14 - Twin Cam 88

Apply a coating of assembly lube to the back of the divider plate and use the two 10-24 x 1⁄2 -inch flat head socket screws (60-75 in/lbs)to secure it

Page 15 - Gear Drive Cams

Rotate the rear cam until the cam drive gear timing mark is facing down. Lubricate the idler gear with assembly lube and install it soone of its timin

Page 16 - A complete S&S

Rotate the crankshaft until the pinion shaft flat is facing upwards. Carefully align the timing marks and slide the pinion gear in placewith a wire-ti

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