Ss-cycle Lloydz Motorworkz 107 and 114 Big Bore Kit for Vic Manuel d'utilisateur

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Installation Instructions for Lloydz Motorworkz 107"
and 114" Big Bore Kit for Victory® Motorcycles
Instruction 510-0007
10-5-10
All rights reserved.
Printed in the U.S.A.
25 Railroad Ave
PO Box 11
Pine Bush, NY 12566
KIT CONTENTS:
2 – 4.125” (104.77mm) pistons matched to cylinders
2 – piston pins
2 – Piston ring sets for front and rear pistons
4 – Piston pin clips
2 – Head gaskets
2 – Victory® cylinders sleeved and machined
ADDITIONAL PARTS REQUIRED:
2 – 5244365 Stock Victory base gaskets
2 – Stock Victory rocker cover gaskets for the specic model you are
working on
Any other o-rings, gaskets, assembly lube, and oil called out in your
Victory Service Manual for performing an engine build and installation
into the specic motorcycle you are working on.
SPECIAL TOOL REQUIREMENTS:
Victory service manual – Available through Polaris® dealers
Piston C-clip installer
Piston ring compressor
Piston ring expander
Piston ring end gap ling tool
Digital or dial calipers
Feeler gauge
Air fuel ration meter
The safety of the motorcycle rider is dependent on proper installation of this product. If you are not certain of your capabilities or do
not have the correct tools for this installation, please consult a dealer to have it done. Improper installation of this product could result
in injury or death to the rider.
Be sure to disconnect the battery of your motorcycle before starting on this procedure. Accidental starting of the motorcycle could
cause injury to you or others around you during the installation.
Air/Fuel mixture MUST be checked prior to riding. A proper A/F ratio must be obtained to ensure longevity and prevent premature
failure. Engine damage caused by incorrect fuel ratios will not be covered under warranty.
WARNING
Lloydz Motorworkz Big Bore Kit
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Résumé du contenu

Page 1 - Instruction 510-0007

Installation Instructions for Lloydz Motorworkz 107" and 114" Big Bore Kit for Victory® MotorcyclesInstruction 510-000710-5-10All rights re

Page 2

2ENGINE SPECIFICATIONS AND GENERAL INFORMATION • The rear pistons are notched to accommodate a 108mm stroke crank with 175.5mm connecting rod. • The b

Page 3

3NOTE: The top piston ring has a shiny chrome color and has a letter “N” that designates the top of the ring. The second ring has a dull black nish

Page 4

43- See table for proper end gap measurement. If adjustment to the gap must be made, use a proper ring end gap ling tool. 4- Always le from the

Page 5

5FRONT PISTON INSTALLATION1- Place rubber tubing over cylinder studs to prevent damage to the pistons and rings during assembly as illustrated in Pic

Page 6

64- With the front piston on your work bench install one of the piston pin clips into the piston on the cam chain side. Make sure the piston pin clip

Page 7

7PISTON RING ORIENTATION1- Piston ring gaps will need to be oriented to proper position before the cylinder is installed. Follow the diagram below fo

Page 8

811- Apply Victory® 20W-40 engine oil to the threads of all cylinder head nuts, nut bases, and washers.12- Install all washers and nuts on cylinder st

Page 9

9FINAL ASSEMBLY1- Finish assembling the remainder of the engine following your factory Polaris® Victory® service manual for the specic motorcycle yo

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